2014年3月3日星期一

Just how much You recognize About Crystallizer?




Copper Alloy can be a rather important component relating to steady casting machine. As being the forced h2o cooling bottomless ingot mildew, its efficiency plays a critical part in continuous casting machine manufacturing and then casting blank quality handle. As a result, it truly is also called ‘heart' of steady casting machine assembly. Acting as the core element relating to steady casting device generation, stand or fail about Crystallizer good quality has great affection on casting machine functional operation. In recent years, with the substantial efficient advancement of continuous casting, Crystallizer service life daily is key factor in limiting continuous casting creation. Commonly, Crystallizer needs to be applied together with protection material about Crystallizer for ongoing casting.


Crystallizer has excellent heat conducting property not to mention is able to develop into green-pressing shell concerning enough thickness. Excellent structural rigidness structural machinability bring it convenient processing and then manufacture that is easy for disassembling not to mention adjustment. It has excellent abrasion resistance high heat weariness, light weight and small inertia force in vibration. As we know, constant casting Crystallizer is a molten steel refrigeration molding unit. Its components include frame, Crystallizer cooling backboard also called drinking water tank or copper mould plate, adjustment system such as adjustment device coupled with reduction gears, lubrication system such as oil pipeline, cooling system spraying devices.


Crystallizer essential operate performs in developing black shell associated with enough thickness when Crystallizer comes into getting in large enough pulling rate to resist molten steel static pressure without leakage. Blank shell thickness around Crystallizer can grow evenly together with has decisive affection on casting blank facial good quality. Normally speaking, according to different mode of constant casting machine, Cucrzr  may be divided into straight shape arc shape two categories. By classification related with casting blank specification together with shape, there are Crystallizer about small square blank, large square blank, plate blank and additionally beam blank. In the way for Crystallizer structure, it includes tubular type, unitary type and assembly type. Here, we come to take a look at the 1st type classification.


Straight shape Crystallizer inner wall, in another name for Crystallizer sink, presents vertical along blank shell moving direction. For this reason, it has excellent heat conductivity coupled with even cooling efficiency. This structure is simple, easy manufactured not to mention convenient installed together with debugged. What's more, it's useful to enhance blank shell good quality, blank pulling speed and also even arrangement for impurity. Nonetheless, casting blank for this type easily brings bending crack, adding steady casting machine investment cost. Commonly, straight form Crystallizer is used in vertical, upright bending and also straight arc continuous casting device. Arc shape Crystallizer interior wall presents circular arc along blank shell moving direction. That's why it doesn't produce bending crack. Nevertheless, it has weaker heat conductivity, uneven impurity arrangement that deviates to inner arc associated with blank shell in comparison with straight shape Crystallizer. Commonly, arc shape Crystallizer is applied in whole arc or oval bow continuous casting equipment.


Cuag is the maximum plate for heat exchange. Consequently, forepart of Crystallizer endotheca adopts copper bush related with substantial conductivity. In ongoing casting, especially horizontal steady casting, copper bush application condition has decisive affection on Crystallizer service life. With the ongoing associated with generation, copper bush appears vertical crack inside surface and also ongoing component rest correspondingly in casting blank surface, severely affecting casting blank high quality. On another hand, copper bush is regarding bad cooling effect. The blank shell cools unevenly inside Crystallizer. Sometimes, casting blank even appears vertical crack and additionally ovality, causing copper bush water leakage and then bursting accident. Besides, unreasonable design for cooper bush in replacing varieties or specifications also accelerates copper bush damage, affecting application condition Crystallizer and additionally even ongoing caster mould assembly.

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